Top 5 Most Popular Hats

A man holing the front view of the Otto Cap 31-069 5 Panel Mid Profile Baseball Cap in Khaki/Dark Green, showcasing the custom 3D embroidered Bloom where you are planted design on the front. The expertly crafted embroidery by Garment Decor highlights sharp, clean stitching, ensuring a professional and durable finish.

Top 5 Most Popular Hats​

Looking to decide what hat to use for your next custom hat order? We review the top 5 most popular hats used by clothing brands, businesses, and events. We take into consideration fit, fabric, inventory, color selection, and logistics when picking which blank hat options made our top 5 list. We can decorate these hats with our embroidery, transfer, silicone, and screen printing departments. Please feel free to contact us for questions or visit our quote request page for pricing on these top 5 most popular hats.

#1 - Otto Mid Profile Trucker Hat 32-467

Why We Like It

The Otto mid-profile trucker hat is a summer classic. It features a foam front panel, mesh back, and the fabric under the visor is the same color. It’s super popular with clothing brands and businesses of all sizes. Plus, it’s made by OttoCap, which means we can pick up the hats the same day which is perfect to create rush hat orders. Check out these projects to see how we’ve decorated it:

Ottocap black 32-467
BrandOtto Cap
Style32-467
Material100% Polyester/ 100% Nylon Mesh Back
Panel5 Panels
OccasionLifestyle
FitAdjustable
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#2 - Flexfit Snapback 6089

Why We Like It

The Yupoong Classics Premium Snapback cap is a wardrobe staple with its premium wool-blend fabric. It features a green underbill, has great inventory, comes in various colors including 2 tone options (style 6089MT), and works great with puff embroidery due to it’s structured firm front. Also, we can pick these hats up from a local distributor, so it’s a perfect option for rush hat orders. Check out these projects to see how we’ve decorated them:

Flexfit Snapback 6089​ in Black
BrandFlexfit
Style6089M
Material80% Acrylic / 20% Wool
Panels6 Panels
OccasionRetail
FitAdjustable
Order A Sample

#3 - Decky Mid Profile Trucker 6021

Why We Like It

The Decky Mid Profile Trucker cap combines style with comfort. It features stitched eyelets, a cotton sweatband, and an adjustable snapback closure. It’s also available in 40+ color ways and Decky is near us, so we can pick them up the same day which is a perfect option for rush hat orders. Since it features a structured front we can use silicone transfers, embroidery, screen-printed plastisol transfers, or heat transfers. We consider these Decky hat a “premium trucker” option. Check out these projects to see how we’ve decorated trucker hats:

Decky style 6021 mid profile trucker in black
BrandDecky
Style6021
Material50% Cotton / 50% Poly
Panels6 Panels
OccasionLifestyle
FitSnapback
Order A Sample

#4 - Valucap Adjustable Dad Cap VC300A

Why We Like It

These ValuCap Dad Caps are awesome budget-friendly options for clothing brands and. businesses. It features an unstructured style and the bio-washed chino twill is softer than a standard cotton hat. It features tear-away labels, so you can sew in your own custom woven labels and comes in a wide variety of colors. It’s priced amazingly well which makes it very re-sell friendly. Check out these projects to see how we’ve decorated them:

This is a photo of a black Valucap Dad Hat style VC300A.
BrandValucap
StyleVC300
Material100% Cotton
Panels6 Panels
OccasionRetail
FitAdjustable
Order A Sample

#5 - Decky Ripstop Bucket Hat 5301

Why We Like It

The Ripstop Bucket Hat is soft and has a water-repellent fabric. When you feel it you can tell it’s durable and you’d be surprised at the affordable price. It features a cotton sweatband and the fit is comfortable for daily wear. Made of 100% ripstop cotton and comes in two sizes – S/M & L/XL. Decky is near us, so we can pick up these hats the same day which is great for rush hat orders. Check out these projects to see how we’ve decorated bucket hats:

Decky Ripstop Bucket Hat 5301​ in Black
BrandDecky
Style5301
Material100% Cotton
Panels4 Panels
OccasionLifestyle
FitSnug
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Customize These T-Shirts

Looking To Decorate These
Top 5 Most Popular Hats​​?

These top 5 most popular hats are the perfect options for our garment merchandise services such as embroidery, retail finish, silicone transfers, and various other types of specialty transfers. We offer factory direct wholesale pricing on blank hats and custom decoration services. Please feel free to request a quote, and we’ll reply with mockups, pricing, and our turnaround. 

Close-up of a camouflage-patterned baseball cap with a large, white embroidered letter "A" on the side, showcasing our custom screen printing and embroidery services.
01.

Puff Embroidery

Choose 3d puff embroidery for a unique look.

Learn More
A black baseball cap with a neon green "44" and "vettly snoh" logo, featuring the slogan "walt the mali. keep it neat." on the side, held by a person against a blurred background.
02.

Standard Embroidery.

The most popular way to customize hats with satin and run stitches.

Learn More
A view of the inside label on a Yupoong 6089 Premium Flat Bill Snapback Cap, reflecting the craftsmanship and authenticity of this streetwear essential.
03.

Retail Finish

Upgrade your order with woven labels for a professional appearance.

Learn More
This is a photo of silicone printing with white ink on a black garment by Garment Decor.
04.

Silicone Printing

Offers a premium appearance and choose 2mm, 4mm, or 8mm heights.

Learn More
This is a zoomed in photo of the print of a white Gildan 5300 pocket t-shirt with custom printed DTF heat transfers placed above the pocket and on the pocket.
05.

Specialty Transfers

Choose full-color transfers or specialty options like metallic.

Learn More
Happy To Help

Frequently Asked Questions About These Top 5 Most Popular Hats

If there is anything we missed, please contact us:

  • Call (855) 942-7636
  • Email info@GarmentDecor.com
  • Visit 4778 W Mission Blvd. Montclair CA 91762 
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Can I order a sample?

Absolutely! We've provided links to websites where you can order a sample.

Please keep in mind, we are the decoration specialists, so we don't keep inventory of these hats.

What other brands do you offer at wholesale?

We have the best selection of hat brands to choose from in the industry.

The most popular are:

If you have a specific style in mind, we’ll work with you to find the perfect match.

What makes these hats so popular?

These hats are highly rated for their price point, quality, and inventory levels. Plus, they come in a variety of colors and ship to us fast, so they are perfect choices for our rush embroidery service.

Can I order in bulk?

Yes!

We offer wholesale hat pricing and bulk order discounts for all of our hats. Our minimum order is 50 t-shirts with price breaks at 75, 100, 250, 500 and for larger quantities we create a custom quote request tailored for your project. 

Can I mix hat styles and colors within the same order?

Absolutely!

You can mix and match styles and colors as long as the design stays the same in your order.

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