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Advanced Screen Printing Technique

Custom Simulated Process Printing

Wholesale Simulated Screen Printing In Los Angeles

Simulated Process for Screen Printing

What is Simulated Process Printing

Simulated process printing is a sophisticated screen printing technique that uses a blend of halftones of a few ink colors to create a detailed, photo-realistic image on garments. It is especially effective on dark-colored fabrics and is renowned for its ability to reproduce complex designs and full-color graphics.

  • Uses halftones and blends of inks to achieve gradients and more detailed imagery
  • Allows for a higher level of detail and a wider color spectrum
  • Extensive printing options such as puff, jumbo, digital
  • Can be printed on most products and materials
Simulated Screen Printing
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Examples of Simulated Process Printing

A Comparison Chart

Comparing Simulated and Digital Process Printing: Key Differences and Advantages for Your Printing Needs

Here is a detailed comparison chart outlining the key differences and advantages between Simulated Process Printing and the use of a Digital Squeegee on screen printing machines:

Simulated Process Printing

  • Definition: A screen printing technique that uses halftones and limited ink colors to create detailed, photorealistic images on garments..
  • Best For: High-volume orders with complex designs, especially effective for producing vibrant prints on dark fabrics.
  • Color Accuracy: Achieves color fidelity through the use of carefully selected screen inks, though limited to the colors mixed for the process.
  • Detail: Capable of high detail using halftones and ink overlays, ideal for intricate designs on a variety of fabric colors.
  • Fabric Suitability: Most effective on cotton and similar absorbent materials; requires careful preparation for vibrant results on dark garments.
  • Durability of Print: Prints are extremely durable, with ink that is well-integrated into the fabric.
  • Cost-Effectiveness: More cost-effective for larger batches due to the scalability and speed once screens are set up.
  • Setup Costs: Requires significant initial setup for screens, which can be costly but amortized over large production runs.

 

When to use Digital Screen Printing

  • Definition: Combines traditional screen printing with a digital print head, allowing for high-detail digital images to be integrated directly into the screen printing process.
  • Best For: Medium to high-volume orders that require the integration of detailed digital graphics with the speed and economy of screen printing.
  • Color Accuracy: Excellent color accuracy with the ability to print a wide spectrum of digital colors directly onto the fabric.
  • Detail: Exceptionally high detail, capable of printing complex digital images and gradients with precision.
  • Fabric Suitability: Versatile across a range of fabrics, particularly effective when combining traditional and digital techniques for mixed-media effects.
  • Durability of Print: Durability is high, with the robust qualities of screen printing enhanced by the detail and vibrancy of digital ink.
  • Cost-Effectiveness: Offers a balance between the economies of screen printing and the detail capabilities of digital printing, making it cost-effective for varied order sizes
  • Setup Costs: Requires significant initial setup for screens, which can be costly but amortized over large production runs.
Max Printable Area

Print Sizes

Here are the max screen print sizes available for each of our printing methods

Black t-shirt with a large orange water drop design, screenprinted centrally on the chest.

Screen Printing

14.5" w x 18.5" h

Black t-shirt with a large orange water drop design, screenprinted centrally on the chest.

Digital Screen Printing

14.5" w x 18.5" h

A graphic icon of a white t-shirt with an orange rectangle screenprinted on the front.

Jumbo Screen Printing

17.5" w x 22.5" h

Simulated Process Printing

Questions about Simluated Screen Printing

If you have any other thoughts or questions or haven’t found what you are looking for, feel free to connect with a rep.

What is simulated process printing?

Simulated process printing is a sophisticated screen printing technique that uses a blend of halftones of a few ink colors to create a detailed, photo-realistic image on garments. It is especially effective on dark-colored fabrics and is renowned for its ability to reproduce complex designs and full-color graphics.

What are the benefits of using simulated process printing

Simulated process printing offers superior detail and color fidelity, particularly for complex designs. It is ideal for realistic prints and can handle designs that include shadows, gradients, and intricate details without the need for numerous screens.

Can simulated process printing be used on any fabric?

Simulated process printing is versatile but performs best on 100% cotton or high-cotton blend fabrics. The technique can be applied to other materials, but the ink may not adhere as well or appear as vibrant on non-cotton or dark fabrics without an underbase.

What is the difference between digital and simulated process printing?

Digital screen printing applies ink directly onto the fabric using inkjet technology, which allows for CYMK process, full color, photo realistic designs. Simulated process printing, in contrast, uses screen printing techniques to create images from a limited color palette by blending inks.

Why might a customer choose simulated process printing over digital printing?

Customers might prefer simulated process printing for larger bulk orders since it's generally more cost-effective at higher volumes. It also offers better durability and color fidelity on dark fabrics compared to digital printing. Additionally, for designs requiring a high level of vibrancy and detail on dark shirts, simulated process can achieve a higher quality print.

What should I consider when deciding between simulated process and digital printing for my project?

Consider the quantity, fabric type, color, and detail of your design. Digital printing is best for small batches and can handle complex color variations on light-colored fabrics with no minimum order requirement. Simulated process printing, however, is more suitable for larger orders and works exceptionally well on dark fabrics, offering durable and vibrant prints for complex designs.

Our Opinion

Why Garment Decor Is Known For Their Award Winning Simulated Process Printing

Our customers have spoken, and thanks to your reviews on, we're proud to be rated as the best simulated process printing company in Los Angeles. We're dedicated to delivering top-notch quality in every print and providing outstanding customer service that makes every interaction a pleasure. Looking to start an order? Connect with your account rep today.

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Tips for Placing a Simulated Process Printing Order

  1. Choose the Right Artwork: Start by selecting high-resolution artwork. The quality and resolution of your initial image are crucial, as they impact the final print. For simulated process printing, vector files or high-resolution raster images (at least 300 DPI) are ideal. Ensure your design is compatible with the color blending techniques used in simulated process printing.

  2. Understand Color Limitations: Recognize that simulated process printing uses a limited palette to replicate complex images, so exact color matching isn't always possible. Discuss your color expectations with your printer to understand how the inks will blend on your chosen fabric and how closely the final colors will resemble your original design.

  3. Select Appropriate Fabrics: Opt for fabrics that will best showcase the simulated process printing. This technique works particularly well on 100% cotton or high-cotton blends, especially for vibrant and dark colors. The right fabric choice will significantly affect the clarity, longevity, and vibrancy of the print.

  4. Request a Proof: Before finalizing your order, ask for a digital proof or even a printed sample if possible. This can help you visualize how your design will appear on the garment and allow you to make necessary adjustments before the full run is produced.

  5. Discuss the Project Timeline: Simulated process printing can be more complex and time-consuming than other printing methods. Discuss your timeline and any critical deadlines with your printer to ensure that the project schedule aligns with your needs. Understanding the time frame for production can help avoid any misunderstandings and ensure timely delivery.

simulated screen printing on garments
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  • 4778 W. Mission Blvd, Montclair CA 91762
  • Phone: (855) 942-7636
  • E-mail: info@garmentdecor.com

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