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Three individual portraits of smiling people overlayed on a blurred cityscape background.
Advanced Screen Printing Technique

Custom Simulated Process Screen Printing

Wholesale Prices, Professional Services, & Fast Turn Arounds

Simulated Process Introduction

What is Simulated Process
Screen Printing?

Simulated process printing is a sophisticated screen printing technique that uses a blend of halftones of a few ink colors to create a detailed, photo-realistic image on garments. It is especially effective on dark-colored fabrics and is renowned for its ability to reproduce complex designs and full-color graphics.

An Expert Guide

Simulated Process Vs Hybrid Digital Screen Printing

Learn about the differences between our Simulated Process Screen Printing and Digital Screen Printing techniques.

Features:

Simulated Process

Digital Screen Printing

Definition

Uses halftones and often reduces ink colors to create detailed, photorealistic images on garments..

Combines traditional screen printing with digital printing, allowing for full color printing with sharp details. 

Best For

Large production runs requiring vibrant ink colors and speed.

Production runs of 50 to a few hundred garments with full color artwork.

Color Accuracy

Pantone match any color

Unable to Pantone match and reduced color vibrancy compared to simulated process.

Detail

Capable of high detail using halftones and ideal for intricate designs on a variety of fabrics and colors.

Exceptionally high detail, capable of printing complex digital images and gradients with precision.

Fabric Type

Wide range of fabrics including 100% cotton and polyester, nylon, triblends, rayon, and more.

Only 100% cotton, 100% polyester, and blends of the two.

Print Durability

Equal

Equal

Affordability

In most situations this is best with at least 150 units.

Most affordable between 50 and 150 units on average.

Setup Costs

Setup costs are based on the number of colors in a design.

$100 regardless of the design.

Jumbo

Yes, you can print up to 17" wide by 23" tall.

No, the max print size is 14" wide by 17" tall.

Special Effects

Yes, incorporate puff screen printing, metallic ink, and more.

Yes, Pantone match any color by using a screen dedicated to it.

For Free

We do not charge for simulated process screen printing artwork preparation

Our talented team of graphic designers will create a free tech pack including your simulated process artwork files with every order.

Max Printable Area

Print Sizes

These are the maximum screen printing sizes for each technique.

With the simulated process printing technique, you can combine it with jumbo screen printing to stand out.

Custom Standard Screen Printing Example by Garment Decor

Standard Screen Printing

14" wide by 18" tall

Custom Standard Screen Printing Example by Garment Decor

Digital Screen Printing

14" wide by 18" tall

Custom Jumbo Screen Printing Example by Garment Decor

Jumbo Simulated Screen Printing

17" wide by 23" tall

Our Youtube Channel

View Simulated Process Screen Printing Videos

Check out these simulated process screen printing videos on our YouTube Page.

Our Simulated Process Screen Printing Reviews

Retail Ready Services

Upgrade Your Simulated Process Order

Retail Finishing

Fold & Poly Bag

Retail ready presentation.

This is a photo of a custom hang tag for clothing brands and it's on a black t-shirt.

Hang Tag

Promote your brand's story.

Woven Labels

Professional appearance.

Retail Finishing

Sizing Sticker

Easy to see.

Top 5 Tips for Placing a Custom Simulated Process Screen Printing Order with Garment Decor

1) Provide High Quality Artwork

Simulated process printing relies on intricate details and gradients, so submit your artwork in high resolution (300 DPI or higher) or vector format (.AI, EPS, PDF) to ensure the best print quality.

2) Choose the Right Garment

The quality of the cotton and polyester plays a huge role in the quality of the print. So, ensure the cotton is ring-spun and if it has polyester then ensure it's from a quality brand that uses quality dyeing processes.

3) Simplify Your Design for Clarity

While this method handles complex designs beautifully, simplifying busy artwork can enhance the result. This technique does have limitations, so keep in mind some details may not translate well when printing on fabric.

4) Communicate Placement and Size

Let us know where you'd like your design placed on the garment and its dimensions. This ensures your vision is perfectly translated to the final product. If you can create a mockup then it helps us understand your project best.

5) Plan Ahead for Turnaround Time

Simulated process printing requires precise preparation and setup, so allow adequate time for artwork approvals and production. Reach out to our team early to discuss timelines, especially for large or rush orders.

By following these tips, you can ensure your simulated process screen printing project with Garment Decor turns out flawless and exceeds expectations.

Highly Rated

Hundreds 5-Star Reviews

Check out the hundreds of reviews across Facebook, Instagram, Google, LinkedIn, and Yelp. You can count on our team’s expertise to ensure your order is delivered exactly as expected. If your order is not delivered as you approved then we’ll reprint it or provide a full refund.

Simulated Process Printing

Frequent Questions About Simulated Screen Printing

If there is anything we missed, please contact us:

  • Call (855) 942-7636
  • Email info@GarmentDecor.com
  • Visit 4778 W Mission Blvd. Montclair CA 91762 
What is simulated process printing?

Simulated process printing is a sophisticated screen printing technique that uses a blend of halftones of a few ink colors to create a detailed, photo-realistic image on garments. It is renowned for its ability to reproduce complex designs and full-color graphics.

What are the benefits of using simulated process printing

Simulated process printing offers superior detail and color reproduction particularly for complex designs. It is ideal for realistic prints and can handle designs that include shadows, gradients, and intricate details without the need for numerous screens.

Can simulated process printing be used on any fabric?

Simulated process printing is versatile, but performs best on 100% ring-spun cotton or high-cotton blend fabrics. The technique can be applied to other materials, but for superior results we suggest this fabric content.

What is the difference between digital and simulated process printing?

Digital screen printing applies colors digitally on top of a white screen printed base. Simulated process printing, in contrast, uses a screen per color to create images by blending inks.

Why might a customer choose simulated process printing over digital printing?

Customers might prefer simulated process printing for larger bulk orders since it's generally more cost-effective at higher volumes. It also offers better durability and color fidelity on dark fabrics compared to digital printing. 

What should I consider when deciding between simulated process and digital printing for my project?

Consider the quantity, fabric type, color, and detail of your design. 

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