Simulated Process Printing
Photorealistic Prints with Vintage Soul
Simulated process screen printing reproduces full-color images—especially photorealistic artwork—using traditional screen printing techniques. By separating your design into a custom set of spot colors with halftones, we create stunning prints that pop on any shirt, especially dark ones. It's our go-to for anything complex, vivid, or requiring that nostalgic concert tee feel.
And you will get
How Does Simulated Process Work?
Simulated process printing works by separating a full-color image into a custom set of spot colors. These colors are carefully chosen to reproduce gradients, shadows, highlights, and photorealistic details through halftones and layering techniques. Unlike digital printing (CMYK), simulated process uses Pantone-matched spot colors that can be more vibrant and precise. The end result is a soft-feel, photorealistic print with that iconic band tee quality.
Color Separation
Your artwork is analyzed and separated into individual spot colors optimized for screen printing.
Halftone Generation
Gradients and tones are converted to halftone patterns for smooth transitions.
Screen Creation
A separate screen is created for each color in the separation.
Print Sequence
Colors are printed in precise sequence, building up the image layer by layer.
Final Cure
The completed print is cured to bond all layers permanently to the fabric.
Why Touring Artists Love Simulated Process
Simulated process screen printing is the go-to for artists who want merch that looks as good as the album cover.
From photorealistic portraits to moody gradients, this method brings complex art to life—especially on dark tees. It's built for tours, built for fans, built to last.
- Reproduce album art with stunning accuracy
- Vibrant colors that pop on black shirts
- Durable prints that survive the mosh pit
- That classic, vintage band tee aesthetic
Simulated Process vs Digital Screen Printing
Choose the right method for your artwork
| Features | Simulated Process | Digital Screen Printing |
|---|---|---|
| Definition | Halftones + spot colors for photorealistic prints | Digital print head for full CMYK color |
| Best For | Vibrant colors, vintage feel, Pantone matching | Photorealistic with complex color gradients |
| Color Accuracy | Pantone match any color | CMYK only, reduced vibrancy |
| Detail | Artistically interpreted | True-to-image |
| Max Print Size | 17" x 23" | 15" x 18" |
| Special Effects | ✓ Yes | ✗ No |
Why Choose Simulated Process?
For artwork that demands the best
Pantone Color Matching
Unlike digital methods, simulated process allows exact Pantone matching for brand-accurate colors.
Photorealistic Results
Reproduce portraits, album art, and complex imagery with stunning detail and depth.
The Vintage Concert Tee Feel
That iconic, nostalgic look of classic band merch—soft ink, rich colors, timeless appeal.
17" x 23" Max Size
Larger than digital screen printing, giving you more canvas for impactful designs.
Special Effects Available
Combine with puff, metallic, or high-density inks for added dimension.
Soft Hand Feel
Carefully controlled ink deposit creates a comfortable, wearable print.
Simulated Process Portfolio
Photorealistic prints with character
Simulated process print on LA Apparel 1801GD
Simulated process back print on LA Apparel
Simulated process print on Champion T425
Simulated process print for Be Out Day event
Simulated process print for Be Out Day
Simulated process print on Independent hoodie
Madrugada simulated process print
Simulated process sleeve print for movie merch
5 Tips for Simulated Process Printing
Be Flexible
Simulated process may require color adjustments. Trust your rep—minor tweaks often improve the final result.
Optimize Color Count
We balance design integrity with cost by reducing colors where possible. More colors = higher cost.
Leverage the Garment
Consider how the shirt color can replace ink colors in your design, creating a more cost-effective print.
Mind Ink Density
Lighter ink coverage gives a softer, more premium feel. We optimize for comfort and quality.
Expect Adjustments
Minor tweaks during setup are normal. Simulated process is an art as much as a science.
Shop Simulated Process-Ready Blanks
Dark garments work best for photorealistic prints
Retail Ready Services
Upgrade Your Simulated Process Order
Ready for Photorealistic Prints?
Get a quote within 24 hours. 50 piece minimum.