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Custom 3D Puff Embroidered OTTO CAP 31-069 Baseball Caps | Brand Merch

Custom 3D Puff Embroidered OTTO CAP 31-069 Baseball Caps | Brand Merch

Quantity

450

Turnaround

4 business days

Decoration

Embroidery

Design Name

The Cactus Club

We recently completed an exciting project for a client who needed custom embroidered hats with a bold finish. Using the OTTO CAP 31-069 5 Panel Mid Profile Baseball Cap, we delivered 450 hats in just four business days with our rush embroidery service. These caps featured 3D puff embroidery on the front panel in green thread to match the brim, along with a logo embroidered on the side. The green/white combination of the OTTO CAP 31-069 provided a clean and professional look, with the green brim tying perfectly into the puff embroidery thread. To ensure the highest quality, we used Madeira Polyneon threads and relied on expert digitizing services by Vitor Digitizing to create precise, durable, and eye-catching results.

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The Story

Why OTTO CAP 31-069?

The OTTO CAP 31-069 is a top choice for brands and promotional products due to its structured design and 5-panel construction. Its sturdy fabric and smooth front panel make it ideal for intricate embroidery projects like this one.

Rush Embroidery in Just 4 Business Days

Time was critical for this project, so we leveraged our rush embroidery service to complete the 450 hats in just four business days. This quick turnaround demonstrates our ability to meet tight deadlines without compromising on quality. Our embroidery department’s high capacity secret is due to our 30 total heads. We are powered by Barudan Embroidery Machines with a total of five machines that have six heads each.

While this project didn’t require retail finishing, we also offer a retail finish service, including custom screen printed neck tags, poly bagging, and size stickers to give products a professional, retail-ready presentation.

Sample Before Production

We ensured our client was completely satisfied by following our sample before production process which includes text and email photos of the first hat. This step allowed for full approval of design placement, thread colors, and quality before production began.

Product Used

OTTO CAP 31-069 5 Panel Mid Profile Baseball Cap

5-panel cap Plastic Adjustable Snap Cotton Blend Twill 65% Polyester / 35% Cotton – Structured Firm Front Panel

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Garment Decor's 3D puff embroidery was exactly what we needed for our custom caps. The side logo placement and color matching were perfect, and they delivered everything on time—even with a rush order!

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